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Hyundai freezes global capacity to focus on quality
Published in The Saudi Gazette on 14 - 11 - 2012

SRIPERUMBUDDUR, India/SEOUL — Running around the clock and selling everything it can build, Hyundai Motor's Indian factory is bursting at the seams. But as demand grows and rivals scale up, the carmaker has chosen to take its foot off the pedal.
Hyundai's strategic decision to focus on quality over quantity, even as its production lines are stretched in India and elsewhere, risks losing hard-won market share and is forcing it to divert output from its plant outside Chennai away from exports to other high-growth markets to meet domestic demand.
The South Korean firm, with affiliate Kia Motors, has surged to the No. 5 spot in the global automaker rankings by offering stylish models at affordable prices.
That formula has been especially successful in emerging countries such as India, where it is No.2 by market share.
The decision to slow down was prompted by fears a growing reputation for well-built cars could suffer in a headlong dash to churn out more vehicles, but it has sparked rumbles of discontent among some executives at the South Korean firm.
“Our operations all over the world are calling for more cars. Executives tell the chairman that capacity should be expanded because they have to sell more cars,” a senior Hyundai executive in Seoul told Reuters.
“But the chairman says, ‘What are you talking about? We have enough capacity. What we need now is stability',” he said, speaking on condition of anonymity due to the sensitivity of the issue.
The chairman is Chung Mong-koo, whose father Chung Ju-yung founded the Hyundai Group “chaebol”, as South Korea's powerful conglomerates are known.
“In the past, pushed for building more factories, but executives said it would be difficult to sell cars because of quality issues,” said the executive in Seoul.
“Now, there is a push from the bottom. Executives now say they can sell more cars.”
The move is “motivated by the chairman's effort to keep Hyundai from making the mistake Toyota made”, another source said, referring to a perception that the Japanese automaker lost control of engineering discipline and manufacturing quality during the 2000s, as it expanded too aggressively and its global capacity climbed well above 8 million vehicles a year.
Plans to build a factory in Indonesia, another emerging market with large growth potential, were scrapped due to Chung's decree, the source told Reuters.
The expansion freeze has already crimped sales growth in the United States.
Hyundai's US sales expanded just 8 percent from January to October this year from the same period a year earlier, more than half the 20 percent growth achieved in 2011. Hyundai shares fell 11 percent in October alone, in part on concerns over slower growth.
Investors are concerned that Hyundai's sales volume will not increase much next year because of limited output capacity. — Reuters


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